WELDING SERVICES

Welding Services


Give our specialists a call here at Electron Beam Technology, Inc. to discuss your project and how we can assist you! Additional operations such as heat treating and non-destructive testing can be carried out under Electron Beam Technology, Inc. supervision.

  • Small prototype quantities
  • Small production runs
  • Large production runs

Speciality Services

Prior to welding, we typically assist the Design Engineer with every aspect of design, tooling, fixturing, and metallurgy that is applicable to his Electron Beam Welding requirements.

Advantages of Beam Welding

The Electron Beam Welding Technique has major advantages over conventional methods. Listed below are the advantages:

Narrow Fusion Zone:

This is produced by the highly concentrated electron beam on the workpiece.


Vacuum Environment:

All welding is done inside a vacuum chamber. This eliminates oxides and nitrides. Produces a high purity weld zone.


Low Heat Energy:

This allows welds to be in close proximity to heat sensitive materials such as plastics and electronic components.


Compatibility:

Electron Beam Welding is the best technique for welding the largest variety of dissimilar metals. Many dissimilar metals are compatible.


Conventional Welding — Houston, TX — Electron Beam Technology, Inc.

Conventional Welding

Time consuming stick welding creates distortion.

Conventional Welding — Houston, TX — Electron Beam Technology, Inc.

Conventional Welding

Time consuming stick welding creates distortion.


Electron Beam Welding — Houston, TX — Electron Beam Technology, Inc.

Electron Beam Welding

Fast, clean, and economical Electron Beam Welding with NO Distortion!


Electron Beam Welding — Houston, TX — Electron Beam Technology, Inc.

Electron Beam Welding

Fast, clean, and economical Electron Beam Welding with NO Distortion!


Penetration:

Maximum penetrations from 4 to 6 inches depending on the type of metal.

Sciaky CNC Electron Beam Welder

Welded Copper Part — Houston, TX — Electron Beam Technology, Inc.

This 8-1/2" diameter beryllium copper part was welded 2.2" deep using the Electron Beam Process

Welded Copper Part — Houston, TX — Electron Beam Technology, Inc.

This 8-1/2" diameter beryllium copper part was welded 2.2" deep using the Electron Beam Process


Superior Weld Control:

All welding parameters including joint axis correction are CNC (computer) controlled and repeatable.


Size Capability:

Our Sciaky CNC Electron Beam Welder has the capability of welding diameters to 20 inches in a twenty five (25) foot long chamber with the electron gun located in the center.


Spot Welding

Electron Beam Technology will perform spot welding on the filter screen material. Some of the filter screens that we fabricate are used in downhole oil tools for filtering hydraulic fluids. We can assist in the design and fabrication of fine mesh filter screens for fluid filtration.

Quality & Inspection

Electron Beam Welding is quality precision welding in a vacuum environment. Quality is inherent in the process. We start by welding a sample part followed by cross-sectioning, polishing, and etching the part to verify the depth and quality of the weld. This sectioned sample is given to the customer for his verification and approval.

The weld parameters are determined from the sample welds and recorded in our database file. A quality tracking form is generated stating the identification of the part, how it was welded, and any problems that were noted before and after. A copy of this form is delivered to the customer, and a copy is maintained in the Electron Beam Technology, Inc. file.

Machine Calibration:

Our welding machines are maintained and calibrated on a regular basis.

Call Electron Beam Technology, Inc. in Houston, TX, to discuss your welding project and needs today at 713-690-2326!

Share by: